Facilities
Forgings
MGM Group
- 32 Ton Counter Blow Hammer.
- 25 Ton Counter Blow Hammer.
- 13 Ton Hydraulic Beche Make Counter Blow Hammer
- Heat Treatment facility for in house and on contract basis to cater to capacity of More than 1500 Ton per month.
This expansion will make MGM Group to have installed capacity for finished forging up to 18000 T per Annum with the employment to more than 100 people at MGM Forgings Pvt Ltd. Hebbal plant which is in 2.5 Acre land to produce large forgings ranging from 25 KG to 250 KG per component weight to cater Oil and Natural Gas sector, valve industries, earth moving machineries and defence sector.
Services Offered
Line 1: For Forging Component ranging from 80 – 250 Kgs
| Line 2 : For Forging component ranging from 25 – 80 Kgs
|
25 T Counter Blow Hammer – Beche DG 25 | 32 T Counter Blow Hammer – Beche DG 32 | 13 T Hydraulic Counter Blow Hammer – Beche HG 13 | 1.5 T Pneumatic Forging Hammer – MPM |
Heat Treatment Line
- 4 Nos 1 T Capacity Hardening / Normalizing / Annealing furnace
- 2 Nos 1 T Capacity Tempering furnaces – Auto Firing : Furnaces equipped with PID controller, Modular drive & Ratio control valve
- Fuel : PNG
- Paperless Data Logger
- Polymer & Water Quenching facility – 14000 L capacity equipped with Heat Exchanger & Cooling tower
- Submersible Type Agitation System for better heat extraction
Charging & Un-Loading Machine – transfer time : 45 sec - Temperature Uniformity conforms to API & AMS 2750 E
- Double Door Rotary Table Shot Blasting Machine
- Installed Capacity 9000 T per Annum will be upgraded to 18000 T per Annum shortly
Semi Automatic Charging Machine for Unloading and Transfer of Hot Forgings from furnace to Quenching tanks ( Polymer and Water within 45 Sec) |
Testing Facility
- Chemical : Optical Emission Spectro photometer
- Mechanical:
- Brinell, Rockwell, Portable Hardness Tester
- Universal Testing : Tensile, Bend & Compression
- Impact Testing
- Macro Etching Facility
- Zoom Stereo Microscope : X 25
- Microscope with Image Analyzer Software
- Sample Preparation Facility for Micro & Macro
- Hardenability : Jominey Testing Apparatus
- NDT Facility:
- Magnetic Particle Testing
- Ultrasound
- Liquid Penetrant
Future Capacity Expansion
For future capacity expansion, MGM Group is in process to finalize 21 Acres of the land with the development potential of more than 44,000 Sq. Mt of plant area with world class infrastructure and green area to fit ancillary units to forging plant and other products.
For this plant following equipment’s are planned to acquire.
- 16 Ton Double Acting Hammer
- 10 Ton Double Acting Hammer
- Lasco 1000 Ton or above Hydraulic extrusion press with draw carriage to produce long hallow forgings.
- 6300 Ton Forging Press for high quantity production of forgings.
This future expansion will enable MGM forgings in the Medium Scale Forging plant with planned forging capacity of more than 50,000 Tons per annum over the period of 5 years from the time of acquisition of land. This project will cater to employment of more than 300 people over the course of expansion and will have more opportunities to tap for future growth.
Request a Quote Today
Reach Us
Location :
M/s. MGM Forgings Pvt. Ltd.,
Plot No 427/C, Hebbal Industrial Area,
Mysuru – 570016
Email :
mflsrinivas@gmail.com
Phone :
0821 – 4006639
98804 22138