Facilities
MGM FORGINGS BHARAT PRIVATE LIMITED
4 Plants in Mysore
▪ Heavy Hammers (80-700 kg)
▪ Drop Hammers (5-80 kg)
▪ Open die press lines (50-500 kg)
▪ Mechanical Presses (1-30 kg)
▪ Extrusion press automatic line (10-100 kg)
▪ 20 In-house CNC Turning, Milling & VMC
▪ Strong vendor base located in Mysore, Bangalore, Coimbatore, Chennai & Pune
LASCO 1000T HYDRAULIC EXTRUSION PRESS WITH DRAW CARRIAGE TO PRODUCE HOLLOW FORGINGS
Press Line -1000 Ton Extrusion
Weight Range -15-100 kg (Diameter 160 Max & Length 900mm max)
HYDRAULIC PRESS PRE-FORGING/BLANKING
Press Line -1500 Ton Lake Eric
Weight Range -50 – 300 Kgs
Press Line - 1000 Ton
Weight Range -50 – 100 kgs
MECHANICAL FORGING PRESS LINES
Press Line - 6300 Ton, 4000 Ton, 2500 Ton (2 Nos), 1600 Ton, 400 T Screw Press
Weight Range -01-60 kg
HAMMER LINE – DOUBLE ACTING / COUNTER BLOW
Hammer Line - 32 Ton CBH Pneumatic, 25 Ton CBH Pneumatic, 16 Ton DA (40000 kg – m), 13 Ton CBH Hydraulic, 13 Ton CBH Pneumatic
Weight Range -20 – 700 kgs
Hammer Line - 16 Ton DA (40000 kg – m)
Weight Range -60 – 700 kgs
Hammer Line - 13 Ton CBH Pneumatic
Weight Range -20 – 60 kgs
HAMMER LINE – BELT DROP
Press Line - 1 Ton, 2 Ton, 3 Ton
Weight Range -03 - 30 kg
Heat Treatment
Fully equipped heat treatment shop with the following facilities:
Normalizing, Hardening, and Tempering, Isothermal annealing, Salt Bath Quenching, Solution annealing with quenching media Polymer Water and Salt Solution
Small Batch Furnace
Capacity- 1.5 Ton/Batch
20 no’s
1. Furnaces — Auto Firing: Furnace equipped with PID controller Modular
drive and ratio control valve.
3. Fuel: PNG.
4. Paperless Data Logger.
5. Polymer & Water Quenching Facility with 14KL 4 Nos and 100KL 2 Nos
capacity equipped with Heat Exchanger & Cooling tower.
6. Submersible Type Agitation System for Better Heat Extraction
Charging & Unloading machine – transfer time: 45 sec.
7. Temperature uniformity conforms to API 6A & AMS 2750 H.
8. 1500mm Dia Swing Table Double Door Shot Blasting.
In-house Machining Facility
Equipped with high precision automatic machines capable of doing Turning, drilling, threading, tapping & milling
The machines are capable of holding components up to 500mm & weight ranging from 2kg to 30kg
Machining Capability
- 5 VMC for die mould Manufacturing
- Dedicated Die welding Machine for Die welding and recut.
- 1 VMC with double column 6T capacity machine will be added shortly for bigger die machining.
- 11 CNC turning (STC-25 -2,Hass -1,Doosan-1,Jyothi-2,Neri-1,CMTE-2, Pavan-1,Neri-1), 3 VMC (Doosan-1,AMS-1,Makino-1) For machining the components.
- Dedicated Setup for chain Manufacturing.
- We have 11 CNC Turning and 3 CNC Milling machines
- The machines are capable of holding components up to Ø500mm & weight ranging from 2kg. to 30kg.
- Further 7 VMC and 2 HMC has been added to strengthen In-House machining activity of forged components and to maintain timely delivery to Customer.
Testing Facility
- Chemical : Optical Emission Spectro photometer
- Mechanical:
- Brinell, Rockwell, Portable Hardness Tester
- Universal Testing : Tensile, Bend & Compression
- Impact Testing
- Macro Etching Facility
- Zoom Stereo Microscope : X 25
- Microscope with Image Analyzer Software
- Sample Preparation Facility for Micro & Macro
- Hardenability : Jominey Testing Apparatus
- NDT Facility:
- Magnetic Particle Testing
- Ultrasound
- Liquid Penetrant
Quality Management System
| Download Certificate | Download Certificate | Download Certificate | Download Certificate | Download Certificate | Download Certificate | Download Certificate | ||
|---|---|---|---|---|---|---|---|---|
| Area of Certification | QMS | QMS | EMS | Health & Safety | PED | Aerospace | IBR | API |
| Description | ISO 9001:2015 | IATF 16949:2016 | ISO 14001:2015 | ISO 45001:2018 | PED 2014/68/EU | AS9100 D | Indian Boiler Regulations | API Q1 & API 20C |
| Certifying Body | TUV | TUV | MTIC | MTIC | TUV | TUV | Central Boilers Board | American Petroleum Institute |
| Initial Date of Certification | Jul'08 | Jul' 10** | Sep'12** | Sep'12** | Aug'18** | Jul'19 | Nov 13 | Sept 23 |
| Valid Up-to | September 2027 | September 2027 | October 2027 | October 2027 | August 2027 | July 2025 | October 2026 | September 2026 |
| By Quarter Q1-2025 - NABL accreditation for our in-house laboratory & NADCAP for Heat Treatment planned. | ||||||||
| **Earlier Version | ||||||||
HEAT TREATMENT
Fully equipped heat treatment shop with the following facilities:
Normalizing, Hardening, and Tempering, Isothermal annealing, Salt Bath Quenching, Solution annealing with quenching media Polymer Water and Salt Solution
Aus-Tempering Furnace
Caopacity-0.5 Ton/Batch
01 no
Aus-Tempering Furnace
Caopacity-0.5 Ton/Batch
01 no
1. Furnaces — Auto Firing: Furnace equipped with PID controller Modular
drive and ratio control valve.
3. Fuel: PNG.
4. Paperless Data Logger.
5. Polymer & Water Quenching Facility with 14KL 4 Nos and 100KL 2 Nos
capacity equipped with Heat Exchanger & Cooling tower.
6. Submersible Type Agitation System for Better Heat Extraction
Charging & Unloading machine – transfer time: 45 sec.
7. Temperature uniformity conforms to API 6A & AMS 2750 H.
8. 1500mm Dia Swing Table Double Door Shot Blasting M
HAMMER LINE – DOUBLE ACTING / COUNTER BLOW
Hammer Line -32 Ton CBH Pneumatic
Weight Range -70 – 300 kgs
Hammer Line - 25 Ton CBH Pneumatic
Weight Range -70 – 250 kgs
Hammer Line - 13 Ton CBH Pneumatic
Weight Range -20 – 60 kgs
HEAT TREATMENT
Fully equipped heat treatment shop with the following facilities:
Normalizing, Hardening, and Tempering, Isothermal annealing, Salt Bath Quenching, Solution annealing with quenching media Polymer Water and Salt Solution
Aus-Tempering Furnace
Caopacity-0.5 Ton/Batch
01 no
1. Furnaces — Auto Firing: Furnace equipped with PID controller Modular
drive and ratio control valve.
3. Fuel: PNG.
4. Paperless Data Logger.
5. Polymer & Water Quenching Facility with 14KL 4 Nos and 100KL 2 Nos
capacity equipped with Heat Exchanger & Cooling tower.
6. Submersible Type Agitation System for Better Heat Extraction
Charging & Unloading machine – transfer time: 45 sec.
7. Temperature uniformity conforms to API 6A & AMS 2750 H.
8. 1500mm Dia Swing Table Double Door Shot Blasting M