Facilities
MGM FORGINGS BHARAT PRIVATE LIMITED
4 Plants in Mysore
▪ Heavy Hammers (80-800 kg)
▪ Drop Hammers (1-40 kg)
▪ Open die press lines (50-500 kg)
▪ Mechanical Presses (1-80 kg)
▪ Lasco extrusion press automatic line (15-100 kg)
▪ 24 In-house CNC Turning, Milling, VMC & HMC
▪ Strong vendor base located in Mysuru, Bengaluru, Coimbatore, Chennai & Pune
LASCO 1000T HYDRAULIC EXTRUSION PRESS WITH DRAW CARRIAGE TO PRODUCE HOLLOW FORGINGS
Weight Range : 15-100 kg (Diameter 200mm Max & Length 900mm Max)
HYDRAULIC PRESS PRE-FORGING/BLANKING
1000 Ton Press
Weight
Range : 50 - 100 Kgs
1500 Ton Lake Erie Press
Weight
Range : 50 - 500 Kgs
MECHANICAL FORGING PRESS LINES
6300 Ton, 4000 Ton, 2500 Ton (2 Nos), 1600 Ton, 400 Ton Screw Press
Weight Range: 1-80 kgs
HAMMER LINE – DOUBLE ACTING / COUNTER BLOW
32 Ton CBH Pneumatic, 25 Ton CBH Pneumatic, 16 Ton DA, 13 Ton CBH Hydraulic, 13 Ton CBH Pneumatic
Weight Range: 20 - 800 Kgs
Hammer Line - 16 Ton DA (40000 kg – m)
Weight Range -60 – 700 kgs
Hammer Line - 13 Ton CBH Pneumatic
Weight Range -20 – 60 kgs
HAMMER LINE – BELT DROP
1 Ton, 2 Ton, 3 Ton
Weight Range: 1-40 Kgs
Heat Treatment
Fully equipped heat treatment shop with the following facilities:
Normalizing, Hardening and Tempering, Isothermal Annealing, Solution Annealing with Quenching Media Polymer, Water and Salt Bath Quenching.
Small Batch Furnace
Capacity: 1.5 Ton/Batch
14 Nos
1. Heating Method: Oil, PNG & Electric Heating Coil.
2. Paperless Data Logger for Time and Temperature Recording.
3. Polymer & Water Quenching Facility with Capacity 14KL Each.
4. Submersible Type Agitation System for Better Agitation
5. Charging & Unloading Machine – Transfer Time: 45 Sec Max.
6. Temperature Uniformity Survey Conforms to API 6A & AMS 2750.
In-house Machining Facility
Equipped with high precision automatic machines capable of doing turning, drilling, threading, tapping & milling.
The machines are capable of holding components up to 500mm & weight ranging from 1kg to 80kg.
Machining Capability
- 5 VMC for Die Mould Manufacturing.
- Dedicated Die Welding Machine for Die Welding and Recut.
- 1 VMC with double column 6T capacity machine will be added shortly for bigger die machining.
- 11 CNC turning (STC-25-2, Hass-1, Doosan-1, Jyothi-2, Neri-1, CMTE-2, Pavan-1, Neri-1), 3 VMC (Doosan-1, AMS-1, Makino-1) for machining the components.
- Dedicated Setup for Chain Assembly.
- Horizontal Broaching Machine offers a 60-ton capacity and a 2-meter working length
- Further 7 VMC and 2 HMC has been added to strengthen in-house machining activity of forged components and to maintain timely delivery to Customers.
Testing Facility
- Chemical : Optical Emission Spectrometer
- Mechanical:
- Brinell, Rockwell, Portable Hardness Tester
- Universal Testing : Tensile, Bend & Compression
- Impact Testing
- Macro Etching Facility
- Zoom Stereo Microscope : X 25
- Metallurgical Microscope with Image Analyzer Software
- Sample Preparation Facility for Micro & Macro
- Hardenability : Muffle Furnace with Jominy End Quench Test Apparatus
- NDT Facility:
- Magnetic Particle Testing
- Ultrasonic Testing
- Liquid / Dye Penetrant Testing
Quality Management System
| Download Certificate | Download Certificate | Download Certificate | Download Certificate | Download Certificate | Download Certificate | Download Certificate | ||
|---|---|---|---|---|---|---|---|---|
| Area of Certification | QMS | QMS | EMS | Health & Safety | PED | Aerospace | IBR | API |
| Description | ISO 9001:2015 | IATF 16949:2016 | ISO 14001:2015 | ISO 45001:2018 | PED 2014/68/EU | AS9100 D | Indian Boiler Regulations | API Q1 & API 20C |
| Certifying Body | TUV | TUV | MTIC | MTIC | TUV | TUV | Central Boilers Board | American Petroleum Institute |
| Initial Date of Certification | Jul'08 | Jul' 10** | Sep'12** | Sep'12** | Aug'18** | Jul'19 | Nov 13 | Sept 23 |
| Valid Up-to | September 2027 | September 2027 | October 2027 | October 2027 | August 2027 | July 2025 | October 2026 | September 2026 |
| By Quarter Q1-2025 - NABL accreditation for our in-house laboratory & NADCAP for Heat Treatment planned. | ||||||||
| **Earlier Version | ||||||||
HEAT TREATMENT
Fully equipped heat treatment shop with the following facilities:
Normalizing, Hardening and Tempering, Isothermal Annealing and Solution Annealing with Quenching Media Polymer Water.
Big Batch Furnace
Capacity: 10Ton/Batch
03 Nos
Aus-Tempering Furnace
Caopacity-0.5 Ton/Batch
01 no
1. Heating Method: Diesel, PNG & Electric Heating Coil.
2. Paperless Data Logger for Time and Temperature Recording.
3. Polymer 60 KL & Water Quenching Facility with Capacity 100KL.
4. Submersible Type Agitation System for Better Agitation
5. Charging & Unloading Machine – Transfer Time: 45 Sec Max.
6. Temperature Uniformity Survey Conforms to API 6A & AMS 2750.
HAMMER LINE – DOUBLE ACTING / COUNTER BLOW
32 Ton CBH Pneumatic
Weight Range -70 – 500 kgs
25 Ton CBH Pneumatic
Weight Range -70 – 350 kgs
13 Ton CBH Pneumatic
Weight Range -20 – 80 kgs
HEAT TREATMENT
Fully equipped heat treatment shop with the following facilities:
Normalizing, Hardening, and Tempering, Isothermal annealing, Solution annealing with quenching media Polymer and Water.
Batch Furnaces
Capacity- 1.5Ton/Batch
06 Nos
1. Heating Method: PNG & Electric Heating Coil.
2. Paperless Data Logger for Time and Temperature Recording.
3. Polymer & Water Quenching Facility with Capacity 14KL Each.
4. Submersible Type Agitation System for Better Agitation
5. Charging & Unloading Machine – Transfer Time: 45 Sec Max.
6. Temperature Uniformity Survey Conforms to API 6A & AMS 2750.